CNC four-roller fully automatic plate rolling machine

CNC four-roller fully automatic plate rolling machine

In the metal processing industry, the four-roller plate rolling machine is an important equipment, widely used in the processes of rolling, leveling and pre-bending of various metal plates. For plate rolling experts, mastering the operating skills of the four-roller plate rolling machine can not only improve work efficiency, but also ensure product quality.

Four-roller plate rolling machine operation instructions

The operation panel of the four-roller plate rolling machine is an important control part of the machine. Knowing how to use the panel correctly can make the plate rolling machine run more safely and efficiently.

1. Power switch: This is the most important button on the panel, which is used to turn on or off the main power of the plate rolling machine. Before operating, you must ensure that the power is off.

2. Emergency stop button: This is a button used to shut down the plate rolling machine in an emergency. When the danger occurs, press this button immediately to cut off the main power.

3. Working mode selection: Select manual mode or automatic mode as needed. The manual mode requires the operator to control the plate rolling machine by rotating the button, while the automatic mode realizes program control.

4. Run/Stop button: Start or end the operation of the plate rolling machine. It is necessary to check whether the plate is placed correctly before starting.

5. General control: Slide the control lever left or right to make the four rollers work normally, so that the plate enters the machine and curls quickly.

6. Digital display: Displays the current working status of the plate rolling machine, such as rolling speed, length and other information.

7. Rolling speed setting: Note that different materials will have different working speeds, and the rolling speed should be adjusted appropriately as needed to ensure the best effect.

8. Heater control: Adjust the temperature of the heater through the button on the panel to ensure the flexibility and plasticity of the plate.

9. Thickness regulator: Adjust the roller spacing of the plate rolling machine to adapt to plates of different thicknesses. This is achieved by rotating the button.

In short, the operation panel of the four-roller plate rolling machine can help you better control the work of the machine and ensure that you get the best rolling effect. Therefore, before operating, be sure to read and understand the operation manual carefully.

Plate rolling skills and precautions

First, we need to understand the basic structure and working principle of the four-roller plate rolling machine. The four-roller plate rolling machine is mainly composed of an upper roller, a lower roller, two side rollers and a transmission mechanism. When working, by adjusting the position and pressure of each roller, the metal sheet can be rolled and straightened. Understanding these basics will help us better master the subsequent operating skills.

1. When operating a four-roller plate rolling machine, the first thing to pay attention to is safety. Be sure to comply with the safety operating procedures of the equipment, wear protective equipment, and ensure that the working area is clean and free of debris. Before starting the equipment, check whether all components are intact and the fasteners are firm to ensure that the equipment is in good working condition.

2. When placing the plate, make sure that the plate is parallel to the roller axis to avoid tilting or twisting. At the same time, according to the thickness and material of the plate, select the appropriate clamping force to ensure that the plate remains stable during the rolling process.

3. The roller position and pressure of the four-roller plate rolling machine can be adjusted, which is also the key to achieving different rolling effects. According to the thickness, material and required rolling radius of the plate, reasonably adjust the position and pressure of the roller. Generally speaking, the upper and lower rollers have a wider adjustment range and can achieve different radius curling. The two side rollers are mainly used to maintain the stability of the sheet and prevent the sheet from deflecting during the curling process.

4. When adjusting the rollers, you also need to pay attention to the gap between the rollers. If the gap is too large, the plate may slip during the rolling process, affecting the product quality; if the gap is too small, it may increase the load on the equipment or even damage the equipment. Therefore, in actual operation, it is necessary to flexibly adjust the roller gap according to the specific situation to achieve the best rolling effect.

5. In addition to the adjustment of the rollers, the operating speed is also an important factor affecting the rolling effect. Generally speaking, too fast an operating speed may cause excessive stress on the plate during the rolling process, affecting product quality; while too slow an operating speed may reduce production efficiency. Therefore, in actual operation, it is necessary to select a suitable operating speed based on factors such as the material, thickness and required rolling radius of the plate.

6. The daily maintenance and care of the four-roller plate rolling machine should not be ignored. Regular cleaning, lubrication and tightening of the equipment can ensure the normal operation of the equipment and extend its service life. At the same time, for abnormal conditions of the equipment, such as noise and vibration, it is necessary to stop the machine for inspection in time to avoid equipment damage or safety accidents.